Buck's Beef Chili Mac and Cheese

How to Make the Best CHILI MAC & CHEESE in Your City

Chili Mac and Cheese

Your City: Chili Mac & Cheese is the ultimate comfort food: bold, cheesy, and baked to bubbly perfection in just one pot.

What Most People Don’t Know About Making CHILI MAC & CHEESE

  • Under-cook the pasta more than you think: Pasta continues to cook as it bakes. Only simmer it 6–8 minutes before adding cheese and baking.
  • Hold back some liquid: Reserve ½ cup of broth before pasta goes in. Add it back only if the mixture gets too thick. This prevents dry, gummy pasta.
  • You need the right pot: A deep, 5–6 qt oven-safe pot (like a Dutch oven or heavy-duty skillet with high sides) is ideal. Anything smaller will overflow or bake unevenly.

Ingredients (Serves 6–8)

For the chili-pasta base

  • 2 Tbsp vegetable or olive oil
  • 1 medium yellow onion, diced
  • 3 garlic cloves, minced
  • 1 lb lean ground beef (85–90%)
  • 1 Tbsp chili powder
  • 1 tsp ground cumin
  • ½ tsp smoked paprika
  • ¼ tsp cayenne (optional)
  • ½ tsp sugar
  • Bald Buck Seasoning
  • 3 cups beef broth (hold back ½ cup to adjust texture)
  • 1 (15 oz) can crushed tomatoes (fire-roasted if possible)
  • 8 oz elbow macaroni

For the cheese sauce

  • 2 Tbsp butter
  • 2 Tbsp all-purpose flour
  • 2 cups whole milk
  • ½ cup evaporated milk
  • 3 cups shredded cheese (cheddar + Monterey Jack mix is great)
  • 1 Tbsp yellow mustard

Optional crunchy topping

  • 2 Tbsp melted butter
  • ½ cup breadcrumbs
  • ½ tsp chili powder
  • Pinch of Bald Buck Seasoning

Finishing touch

  • Fresh chopped scallions or parsley
  • Sour cream or hot sauce for topping

Instructions

  • Preheat oven: Set to 400 °F.
  • Sauté onion and garlic: In a large 5–6 qt oven-safe pot or Dutch oven, heat oil over medium. Cook onion and garlic until soft (3–4 minutes).
  • Brown beef and bloom spices: Add ground beef. As it browns, stir in chili powder, cumin, paprika, cayenne, sugar, and Bald Buck Seasoning. Cook until no pink remains (5–6 minutes).
  • Simmer pasta in chili base: Add 2½ cups of the broth and the crushed tomatoes. Bring to a simmer. Stir in dry macaroni and cook uncovered for 6–8 minutes only...just until the edges of pasta soften. Stir often. Hold back that last ½ cup broth in case it gets too thick.
  • Make cheese sauce: While pasta simmers, in a small saucepan melt butter over medium. Whisk in flour and cook 1 minute. Slowly whisk in whole milk and evaporated milk. Simmer gently until thickened (about 5–7 minutes). Take off heat and stir in shredded cheese and mustard until smooth.
  • Combine & adjust: Pour cheese sauce into chili-pasta mixture. If it’s too thick, stir in some or all of the reserved ½ cup broth to loosen it up.
  • Top and bake: Mix melted butter, breadcrumbs, chili powder, and Bald Buck Seasoning. Sprinkle over top. Bake uncovered for 15 minutes, just until golden and bubbly.
  • Serve it up: Let sit 5 minutes. Garnish with scallions or parsley, plus sour cream or hot sauce if you like.

Enjoy Your Hearty Chili Mac & Cheese!

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